Concentrations of Hydrogen in air between 4% and 75% by volume can be easily ignited by a low energy spark which is as small as 20 micro joules. Smoking, open flames, spark producing equipment are prohibited in areas where Hydrogen is stored, handled or used.

Hydrogen is able to reduce the performance of some containment and piping materials, such as carbon steel. Because of its small molecular size, Hydrogen can easily pass through porous materials and is capable of being absorbed by some containment materials, which can result in loss of ductility or embrittlement. At elevated temperatures, this process is accelerated because of the possibility of Hydrogen embrittlement of some materials, piping and component materials that are not subject to this form of degradation should be selected. Recommended materials include 300-series stainless steels, copper, and brass. Owing to the extremely low temperature of liquid Hydrogen (-423oF/-253oC), air will condense on exposed liquid Hydrogen surfaces such as vaporizers and piping.

All Hydrogen storage and handling equipment must be equipped with a common grounding system to prevent the buildup of static electricity and a resultant spark. Because of the extremely low energy required to ignite flammable mixtures of Hydrogen gas, one must exercise caution when using Hydrogen around electrical equipment. All flexible hoses and piping systems must be electrically grounded.

It is very important to secure all compressed gas cylinders in an upright position so that they cannot be knocked over. Never crack a Hydrogen cylinder valve to remove dust or dirt from fittings prior to attaching a regulator. This practice with Hydrogen renders a risk of self-ignition.

To detect a small, local Hydrogen fire (the flame is nearly invisible), use a piece of tissue paper on a stick; the paper will readily ignite when it contacts a flame. If fire is present, then the following should be performed:

1. Shut off the Hydrogen source.
2. Let the fire burn itself out. (If the flame is snuffed out, it may reignite and cause greater damage.)
3. If you have received hands-on training in the proper operation of a water fire extinguisher then you may use water spray to thermally protect people and other equipment if the fire is hot enough. However, a venting Hydrogen flame cannot normally be extinguished with water. The basic idea is to keep the surrounding area and equipment cool with large quantities of water in the form of a spray.
4. Initiate the emergency plan (which should include calling the fire department) and make the required emergency contacts.